Research Article
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Katmanlı imalat teknolojilerinin karşılaştırılmasına yönelik bir araştırma

Year 2023, Volume: 13 Issue: 3, 517 - 537, 15.07.2023

Dilşad Akgümüş Gök Serkan Kılıçtek Serkan Gök Necdet Yakut

https://doi.org/10.17714/gumusfenbil.1251130
Cited By: 1

Abstract

Eklemeli imalat yöntemi bilgisayar ortamında tasarımı gerçekleştirilen bir parçanın, herhangi bir kalıba ihtiyaç duyulmadan doğrudan üretilmesini sağlayan yenilikçi bir üretim yöntemidir. İşlemin pratikliği sayesinde; tasarım özgürlüğü, ürünü kişiselleştirme imkanı, düşük atık miktarı, karmaşık şekilli yapıların hızlı bir şekilde oluşturulması ve seri üretimden önce ürünün hızlı prototiplenmesini sağlayan gelecekte ismini ve etkisini daha çok hissedeceğimiz üretim yöntemlerinin başında gelmektedir. Çalışma kapsamında; eklemeli imalat yöntemleri, kullanılan malzemeler ve günümüzde trend olan uygulamaları kapsamlı olarak incelenmiştir. Eklemeli imalat yöntemlerinin; havacılık, biyomedikal, otomotiv ve yapı sektörlerindeki yenilikçi uygulamaları tartışılmıştır. Eklemeli imalat alanında kullanılan metal, polimer, seramik ve kompozit malzemeler ile ilgili mevcut gelişmelerde çalışmada sunulmuştur. Bununla birlikte makalede katmanlı imalat yöntemin geliştirilmesinin ve yaygınlaştırılmasının önündeki engellere de değinilmiştir. Yapılan çalışmada, eklemeli imalat alanında yapılan geliştirmeler, yöntemin avantajları ve önündeki engeller ele alınmış ve gelecekteki uygulama alanları ile ilgili genel bir bakış açısı ortaya konulmuştur.

Keywords

Eklemeli imalat Hızlı prototipleme Katmanlı imalat 3D yazıcı

Supporting Institution

-

Project Number

-

Thanks

-

References

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  • Badiru, A. B., Valencia, V. V., & Liu, D. (2017). Additive manufacturing handbook: Product development for the defense industry (1st ed.). CRC Press. https://doi.org/10.1201/9781315119106
  • Bhatia, A., & Sehgal, A. K. (2021). Additive manufacturing materials, methods and applications: A review. Materials Today: Proceedings. 1-8. https://doi.org/10.1016/j.matpr.2021.04.379
  • Bos, F., Wolfs, R., Ahmed, Z., & Salet, T. (2016). Additive manufacturing of concrete in construction: Potentials and challenges of 3D concrete printing. Virtual and Physical Prototyping, 11(3), 209-225. https://doi.org/10.1080/17452759.2016.1209867
  • Bourell, D., Kruth, J. P., Leu, M., Levy, G., Rosen, D., Beese, A. M., & Clare, A. (2017). Materials for additive manufacturing. CIRP Annals, 66(2), 659-681. https://doi.org/10.1016/j.cirp.2017.05.009
  • Brandl, E., Palm, F., Michailov, V., Viehweger, B., & Leyens, C. (2011). Mechanical properties of additive manufactured titanium (Ti–6Al–4V) blocks deposited by a solid-state laser and wire. Materials and Design, 32(10), 4665-4675. https://doi.org/10.1016/j.matdes.2011.06.062
  • Chua, C. K., & Leong, K. F. (2017). 3D printing and additive manufacturing: Principles and applications of rapid prototyping (5th ed.). World Scientific Publishing Company. https://doi.org/10.1142/10200
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  • Çalişkan, C. İ., & Arpacioğlu, Ü. (2020). Yapı üretiminde eklemeli imalat teknolojilerinin karşılaştırmalı değerlendirmesi. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, 25(2), 1117-1136. https://doi.org/10.17482/uumfd.696952
  • Çelebi, A., Tosun, H., & Önçağ, A. Ç. (2017). Hasarlı bir kafatasının üç boyutlu yazıcı ile imalati ve implant tasarımı. International Journal of 3D Printing Technologies and Digital Industry, 1(1), 27-35.
  • Çelik, K., & Özkan, A. (2017). Eklemeli imalat yöntemleri ile üretim ve onarım uygulamaları. Düzce Üniversitesi Bilim ve Teknoloji Dergisi, 5(1), 107-121.
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  • Krznar, M., & Dolinsek, S. (2010). Selective laser sintering of composite materials technologies. 2010 21st International DAAAM Symposium (ss. 1527-1529). DAAAM: Vienna.
  • Liu, R., Wang, Z., Sparks, T., Liou, F., & Newkirk, J. (2017). Laser additive manufacturing: Aerospace applications of laser additive manufacturing. In H. Cain (Ed.), Aerospace applications of laser additive manufacturing (s. 351-371). Woodhead. https://doi.org/10.1016/B978-0-08-100433-3.00013-0
  • Mazzanti, V., Malagutti, L., & Mollica, F. (2019). FDM 3D printing of polymers containing natural fillers: A review of their mechanical properties. Polymers, 11(7), 1094. https://doi.org/10.3390/polym11071094
  • Meier, H., Haberland, C., & Frenzel, J. (2011). Innovative developments in design and manufacturing: Advanced research in virtual and rapid prototyping (1st ed.). CRC Press. https://doi.org/10.1201/9780203859476
  • Melchels, F. P., Feijen, J., & Grijpma, D. W. (2010). A review on stereolithography and its applications in biomedical engineering. Biomaterials, 31(24), 6121-6130. https://doi.org/10.1016/j.biomaterials.2010.04.050
  • Mower, T. M., & Long, M. J. (2016). Mechanical behavior of additive manufactured, powder-bed laser-fused materials. Materials Science Engineering: A, 651, 198-213. https://doi.org/10.1016/j.msea.2015.10.068
  • Nabipour, M., Akhoundi, B., & Bagheri Saed, A. (2020). Manufacturing of polymer/metal composites by fused deposition modeling process with polyethylene. Journal of Applied Polymer Science, 137(21), 48717. https://doi.org/10.1002/app.48717
  • Najmon, J. C., Raeisi, S., & Tovar, A. (2019). Additive manufacturing for the aerospace industry. In C. Gifford, & A. Akeh (Eds.), Review of Additive Manufacturing Technologies and Applications in the Aerospace Industry (ss. 7-31). Matthew Deans. https://doi.org/10.1016/B978-0-12-814062-8.00002-9
  • Negi, S., Nambolan, A. A., Kapil, S., Joshi, P. S., Karunakaran, K. P., & Bhargava, P. (2020). Review on electron beam based additive manufacturing. Rapid Prototyping Journal, 26(3), 485-498. https://doi.org/10.1108/RPJ-07-2019-0182
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  • Özkan, D.Ç. (2019.) Hızlı prototipleme teknolojisinin gelişimi, çeşitleri ve imalat sektöründe sağladığı avantajlar. Mühendis ve Makine, 3(1), 34-41.
  • Özsolak, O. (2019). Eklemeli imalat yöntemleri ve kullanılan malzemeler. International Journal of Innovative Engineering Applications. 3(1), 9-14.
  • Patterson, A. E., Messimer, S. L., & Farrington, P. A. (2017). Overhanging features and the SLM/DMLS residual stresses problem: review and future research need. Technologies, 5(2), 15. https://doi.org/10.3390/technologies5020015
  • Santoliquido, O., Colombo, P., & Ortona, A. (2019). Additive manufacturing of ceramic components by digital light processing: A comparison between the “bottom-up” and the “top-down” approaches. Journal of the European Ceramic Society, 39(6), 2140-2148. https://doi.org/10.1016/j.jeurceramsoc.2019.01.044
  • Shah, M., Patel, D. R., & Pande, S. (2022). Additive manufacturing integrated casting- A review. Materials Today: Proceedings, 62(13), 7199-7203. https://doi.org/10.1016/j.matpr.2022.03.413
  • Shakor, P., Nejadi, S., Paul, G., & Malek, S. (2019). Review of emerging additive manufacturing technologies in 3D printing of cementitious materials in the construction industry. Frontiers in Built Environment, 4, 85. https://doi.org/10.3389/fbuil.2018.00085
  • Singh, S., Ramakrishna, S., & Berto, F. (2020). 3D Printing of polymer composites: A short review. Material Design & Processing Communications, 2(2), 97. https://doi.org/10.1002/mdp2.97
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A research on the comparison of additive manufacturing technologies

Year 2023, Volume: 13 Issue: 3, 517 - 537, 15.07.2023

Dilşad Akgümüş Gök Serkan Kılıçtek Serkan Gök Necdet Yakut

https://doi.org/10.17714/gumusfenbil.1251130
Cited By: 1

Abstract

The additive manufacturing method is an innovative production method that enables a part designed in a computer environment to be produced directly without the need for any mold. Thanks to the practicality of the process; freedom of design, possibility of customizing the product, low waste amount, rapid creation of complex shaped structures and rapid prototyping of the product before mass production are among the production methods whose name and influence we will feel more in the future. In this paper emphasizes additive manufacturing methods, materials used and trending applications. Additive manufacturing methods; Innovative applications in aerospace, biomedical, automotive and construction sectors are discussed. Current developments related to metal, polymer, ceramic and composite materials used in additive manufacturing are presented in the study. In addition, the obstacles to the development and dissemination of the additive manufacturing method are also mentioned in the article. In paper, the improvements made in the field of additive manufacturing, the advantages of the method and the obstacles in front of it were discussed and an overview of the future application areas was presented.

Keywords

Additive manufacturing Layered manufacturing Rapid prototyping 3D printing

Project Number

-

References

  • Baca, D., & Ahmad, R. (2020). The impact on the mechanical properties of multi-material polymers fabricated with a single mixing nozzle and multi-nozzle systems via fused deposition modeling. The International Journal of Advanced Manufacturing Technology, 106(9-10), 4509-4520. http://doi.org/10.1007/s00170-020-04937-3
  • Badiru, A. B., Valencia, V. V., & Liu, D. (2017). Additive manufacturing handbook: Product development for the defense industry (1st ed.). CRC Press. https://doi.org/10.1201/9781315119106
  • Bhatia, A., & Sehgal, A. K. (2021). Additive manufacturing materials, methods and applications: A review. Materials Today: Proceedings. 1-8. https://doi.org/10.1016/j.matpr.2021.04.379
  • Bos, F., Wolfs, R., Ahmed, Z., & Salet, T. (2016). Additive manufacturing of concrete in construction: Potentials and challenges of 3D concrete printing. Virtual and Physical Prototyping, 11(3), 209-225. https://doi.org/10.1080/17452759.2016.1209867
  • Bourell, D., Kruth, J. P., Leu, M., Levy, G., Rosen, D., Beese, A. M., & Clare, A. (2017). Materials for additive manufacturing. CIRP Annals, 66(2), 659-681. https://doi.org/10.1016/j.cirp.2017.05.009
  • Brandl, E., Palm, F., Michailov, V., Viehweger, B., & Leyens, C. (2011). Mechanical properties of additive manufactured titanium (Ti–6Al–4V) blocks deposited by a solid-state laser and wire. Materials and Design, 32(10), 4665-4675. https://doi.org/10.1016/j.matdes.2011.06.062
  • Chua, C. K., & Leong, K. F. (2017). 3D printing and additive manufacturing: Principles and applications of rapid prototyping (5th ed.). World Scientific Publishing Company. https://doi.org/10.1142/10200
  • Cuchet, C., Muster, A., Germano, P., & Perriard, Y. (2017). Soft magnets implementation using a stereolithography-based 3D printer. 2017 20th International Conference on Electrical Machines and Systems (ICEMS) (ss. 1-5). Sydney: IEEE. https://doi.org/10.1109/ICEMS.2017.8056301
  • Çalişkan, C. İ., & Arpacioğlu, Ü. (2020). Yapı üretiminde eklemeli imalat teknolojilerinin karşılaştırmalı değerlendirmesi. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, 25(2), 1117-1136. https://doi.org/10.17482/uumfd.696952
  • Çelebi, A., Tosun, H., & Önçağ, A. Ç. (2017). Hasarlı bir kafatasının üç boyutlu yazıcı ile imalati ve implant tasarımı. International Journal of 3D Printing Technologies and Digital Industry, 1(1), 27-35.
  • Çelik, K., & Özkan, A. (2017). Eklemeli imalat yöntemleri ile üretim ve onarım uygulamaları. Düzce Üniversitesi Bilim ve Teknoloji Dergisi, 5(1), 107-121.
  • Diksu, S. (2021). Eklemeli imalat teknolojisi eriyik biriktirme modelleme yöntemi için kompozit ABS filament üretilmesi ve mekanik özelliklerinin incelenmesi [Yüksek Lisans Tezi, İstanbul Teknik Üniversitesi].
  • Duda, T., & Raghavan, L. V. (2016). 3D metal printing technology. IFAC-PapersOnLine, 49(29), 103-110. https://doi.org/10.1016/j.ifacol.2016.11.111
  • Dudek, P. (2013). FDM 3D printing technology in manufacturing composite elements. Archives of Metallurgy and Materials, 58(4), 1415-1418. https://doi.org/10.2478/amm-2013-0186
  • Dupláková, D., Hatala, M., Duplák, J., Radchenko, S., & Steranka, J. (2018). Direct metal laser sintering–Possibility of application in production process. SAR Journal, 1(4), 123-127. https://doi.org/10.18421/SAR14
  • Falahati, M., Ahmadvand, P., Safaee, S., Chang, Y. C., Lyu, Z., Chen, R., & Lin, Y. (2020). Smart polymers and nanocomposites for 3D and 4D printing. Materials Today, 40, 215-245. https://doi.org/10.1016/j.mattod.2020.06.001
  • Frazier, W. E. (2014). Metal additive manufacturing: A review. Journal of Materials Engineering and Performance, 23, 1917-1928. https://doi.org/10.1007/s11665-014-0958-z
  • Gardan, J. (2019). Smart materials in additive manufacturing: state of the art and trends. Virtual and Physical Prototyping, 14(1), 1-18. https://doi.org/10.1080/17452759.2018.1518016
  • Gökhan, Ö. (2020). Eklemeli üretim teknolojileri üzerine bir derleme. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, 9(1), 606-621. https://doi.org/10.28948/ngumuh.626011
  • Guo, N., & Leu, M. C. (2013). Additive manufacturing: technology, applications and research needs. Frontiers of Mechanical Engineering, 8, 215-243. https://doi.org/10.1007/s11465-013-0248-8
  • Jin, J., Yang, J., Mao, H., & Chen, Y. (2018). A vibration-assisted method to reduce separation force for stereolithography. Journal of Manufacturing Processes, 34, 793-801. https://doi.org/10.1016/j.jmapro.2018.03.052
  • Kruth, J. P., Leu, M. C., & Nakagawa, T. (1998). Progress in additive manufacturing and rapid prototyping. CIRP Annals, 47(2), 525-540. https://doi.org/10.1016/S0007-8506(07)63240-5
  • Krznar, M., & Dolinsek, S. (2010). Selective laser sintering of composite materials technologies. 2010 21st International DAAAM Symposium (ss. 1527-1529). DAAAM: Vienna.
  • Liu, R., Wang, Z., Sparks, T., Liou, F., & Newkirk, J. (2017). Laser additive manufacturing: Aerospace applications of laser additive manufacturing. In H. Cain (Ed.), Aerospace applications of laser additive manufacturing (s. 351-371). Woodhead. https://doi.org/10.1016/B978-0-08-100433-3.00013-0
  • Mazzanti, V., Malagutti, L., & Mollica, F. (2019). FDM 3D printing of polymers containing natural fillers: A review of their mechanical properties. Polymers, 11(7), 1094. https://doi.org/10.3390/polym11071094
  • Meier, H., Haberland, C., & Frenzel, J. (2011). Innovative developments in design and manufacturing: Advanced research in virtual and rapid prototyping (1st ed.). CRC Press. https://doi.org/10.1201/9780203859476
  • Melchels, F. P., Feijen, J., & Grijpma, D. W. (2010). A review on stereolithography and its applications in biomedical engineering. Biomaterials, 31(24), 6121-6130. https://doi.org/10.1016/j.biomaterials.2010.04.050
  • Mower, T. M., & Long, M. J. (2016). Mechanical behavior of additive manufactured, powder-bed laser-fused materials. Materials Science Engineering: A, 651, 198-213. https://doi.org/10.1016/j.msea.2015.10.068
  • Nabipour, M., Akhoundi, B., & Bagheri Saed, A. (2020). Manufacturing of polymer/metal composites by fused deposition modeling process with polyethylene. Journal of Applied Polymer Science, 137(21), 48717. https://doi.org/10.1002/app.48717
  • Najmon, J. C., Raeisi, S., & Tovar, A. (2019). Additive manufacturing for the aerospace industry. In C. Gifford, & A. Akeh (Eds.), Review of Additive Manufacturing Technologies and Applications in the Aerospace Industry (ss. 7-31). Matthew Deans. https://doi.org/10.1016/B978-0-12-814062-8.00002-9
  • Negi, S., Nambolan, A. A., Kapil, S., Joshi, P. S., Karunakaran, K. P., & Bhargava, P. (2020). Review on electron beam based additive manufacturing. Rapid Prototyping Journal, 26(3), 485-498. https://doi.org/10.1108/RPJ-07-2019-0182
  • Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T., & Hui, D. (2018). Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Composites Part B: Engineering, 143, 172-196. https://doi.org/10.1016/j.compositesb.2018.02.012
  • Özkan, D.Ç. (2019.) Hızlı prototipleme teknolojisinin gelişimi, çeşitleri ve imalat sektöründe sağladığı avantajlar. Mühendis ve Makine, 3(1), 34-41.
  • Özsolak, O. (2019). Eklemeli imalat yöntemleri ve kullanılan malzemeler. International Journal of Innovative Engineering Applications. 3(1), 9-14.
  • Patterson, A. E., Messimer, S. L., & Farrington, P. A. (2017). Overhanging features and the SLM/DMLS residual stresses problem: review and future research need. Technologies, 5(2), 15. https://doi.org/10.3390/technologies5020015
  • Santoliquido, O., Colombo, P., & Ortona, A. (2019). Additive manufacturing of ceramic components by digital light processing: A comparison between the “bottom-up” and the “top-down” approaches. Journal of the European Ceramic Society, 39(6), 2140-2148. https://doi.org/10.1016/j.jeurceramsoc.2019.01.044
  • Shah, M., Patel, D. R., & Pande, S. (2022). Additive manufacturing integrated casting- A review. Materials Today: Proceedings, 62(13), 7199-7203. https://doi.org/10.1016/j.matpr.2022.03.413
  • Shakor, P., Nejadi, S., Paul, G., & Malek, S. (2019). Review of emerging additive manufacturing technologies in 3D printing of cementitious materials in the construction industry. Frontiers in Built Environment, 4, 85. https://doi.org/10.3389/fbuil.2018.00085
  • Singh, S., Ramakrishna, S., & Berto, F. (2020). 3D Printing of polymer composites: A short review. Material Design & Processing Communications, 2(2), 97. https://doi.org/10.1002/mdp2.97
  • Smith W. F. (1986). Principles of materials science and engineering (1st ed.). Elsevier. https://stars.library.ucf.edu/scopus1980/168/
  • Sürmen, H. K. (2019). Eklemeli imalat (3B baskı): Teknolojiler ve uygulamalar. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, 24(2), 373-392. https://doi.org/10.17482/uumfd.519147
  • Swetham, T., Reddy, K. M. M., Huggi, A., & Kumar, M. N. (2017). A critical review on of 3D printing materials and details of materials used in FDM. International Journal of Scientific Research in Science, Engineering and Technology, 3(2), 353-361.
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There are 52 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Dilşad Akgümüş Gök 0000-0003-3403-3815

Serkan Kılıçtek 0000-0001-6325-7055

Serkan Gök 0000-0003-3238-6705

Necdet Yakut 0000-0001-7334-2990

Project Number -
Publication Date July 15, 2023
Submission Date February 14, 2023
Acceptance Date April 24, 2023
Published in Issue Year 2023 Volume: 13 Issue: 3

Cite

APA Akgümüş Gök, D., Kılıçtek, S., Gök, S., Yakut, N. (2023). Katmanlı imalat teknolojilerinin karşılaştırılmasına yönelik bir araştırma. Gümüşhane Üniversitesi Fen Bilimleri Dergisi, 13(3), 517-537. https://doi.org/10.17714/gumusfenbil.1251130

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